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- Duration / Course length: 5 Days
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Course details
OverviewPumps and compressors are generally critical machines in any production process and hence it is vital that maintenance is most effective for these units. This programme aims to provide delegates with a comprehensive understanding of how to use a combined predictive and preventive maintenance approach to achieve maximum reliability and greatest understanding of any deterioration that may occur.
Objective
The programme assumes familiarity with the design and construction of pumps and compressors. From this starting point it adopts an analytical approach to understanding the failure of all types of pumps and compressors. From a component-by-component perspectivethe programme investigates the root causes of failureand relates these to operating conditions and process parameters. Design, installation, lubrication and wear related failure mechanisms are identified and a detailed understanding of the troubleshooting and diagnostic methods needed to detect and identify these is developed.
The programme provides participants with the knowledge needed to be effective in the inspectionmonitoring and diagnostics of pumps and compressorswith emphasis placed upon the importance of a combined condition monitoring and strip-down inspection approach to maintenance.
Who Should Attend
Engineers, supervisory and technical staff involved in the monitoring, predictive maintenance and troubleshooting of pumps and compressors.
Course Outlines
Day 1
- Friction lubrication and wear mechanisms
- Adhesive wear abrasive wear fatigue and fretting
- Machinery life cycles
- Mechanical issues balancing and alignment
- Statistical reliability analysis
Day 2
- Reliability models
- Root cause of symptoms and detection mechanisms for imbalance
- Root cause of symptoms and detection mechanisms for looseness
- Root cause of symptoms and detection mechanisms for misalignment
- Root cause of symptoms and detection mechanisms for gear problems
- Root cause of symptoms and detection mechanisms for bearing problems
- Cavitation causes and prevention
Day 3
- Anti-friction bearings: types lifetime mounting applications related problems
- Plain and pad bearings thrust bearings: operation maintenance incidents
- Mechanical seals types operation related problems
- Other seals for positive displacement pumps and reciprocating compressors
- Performing a balance
Day 4
- Vibration monitoring
- Overall and spectral measurements
- Vibration limits
- Introduction to spectrum analysis
- Lubricant monitoring
- Shape size amount chemical composition of debris
- Analytical techniques
Day 5
- The role of condition monitoring in pump and compressor maintenance Diagnostic methods
- Capabilities and limitations of condition monitoring and the need for a combined approach
- The importance of plant inspection
- Measurement devices and what to monitor and where
Course Location
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Empowering Professionals for Over a Decade
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