Prolific Systems And Technologies Pvt. Ltd. Workshop on Industrial Hydraulics & Pneumatics Prolific Systems And Technologies Pvt. Ltd.
Price: AED 9,182

Course details

Hydraulic Theory, Maintenance & Trouble-shooting
                 
COURSE OUTLINE
 
Module 1
  • Standards for equipment and circuit diagram representation
  • Design and function of hydraulic power supply systems
  • Physical principles
  • Measurement of volumetric flow rate, pressure and temperature as an aid to troubleshooting
  • Hardware technology and characteristic data for valves and actuators
  • Reading and interpreting basic hydraulic circuit diagrams for direction, speed, pressure and position
 
Module 2
  • Standards and safety regulations
  • Design and function of hydraulic power supply systems
  • Design and function of hydraulic valves for controlling direction, speed, position and force
  • Hydraulic drives for linear and rotary movements
  • Electric signal control for hydraulic power section with switching solenoid and proportional solenoid interfaces
  • Synchronised controls, valve fittings, hydraulic reservoir circuits
  • Introduction to proportional technology using a setpoint-valve card, amplifier card and proportional valve
  • Maintenance, inspection, scheduled and fault-related repairs on hydraulic systems
  • Systematic troubleshooting, damage analysis and weakness elimination
  • Intensive practical training involving design of control systems based on circuit diagrams, commissioning and testing
 
Module 3
  • Basic principles of proportional hydraulics
  • Design, function and characteristics data for proportional, directional control, pressure and flow control valves
  • Generation of target values (analogue and digital)
  • Adaptation of amplifier electronics to required conditions
  • Development and interpretation of proportional hydraulic circuit diagrams
  • Intensive practical training involving design based on circuit diagram and adjusting parameters for optimum commissioning
  • Instructions for maintenance, troubleshooting and commissioning
  • Introduction to servo valve technology and control
  • Proportional valves in open control loop systems, control valves in closed control loops
  • Current standards and safety regulations for practical operation and exercises
 
Module 4
  • Hydraulic equipment maintenance - why it’s so important
  • Maintaining fluid cleanliness
  • Maintaining fluid temperature and viscosity within optimum limits
  • Maintaining hydraulic system settings to manufacturers’ specifications
  • Scheduling component change-outs before they fail
  • Following the correct commissioning prodedures
  • Conducting failure analysis
  • The true cost of hydraulic fluid leaks
  • Fluid contamination and dealing with water in hydraulic fluid
  • Troubleshooting basics and how to avoid costly mistakes
  • Symptoms of common hydraulic problems and their causes
  • Locating internal leakage
  • Fundamentals of hydraulic component and cylinder repair
Pneumatics Theory, Maintenance & Trouble-shooting
 
COURSE OUTLINE
 
Module 1
  • Objectives of low cost automation
  • Basic principles of compressed air supply, production, preparation and distribution
  • Power section devices (Linear and rotary actuators)
  • Use of directional control valve, flow control, pressure and time control valves and sensorsStructure and function of pneumatic devices and valves
  • Basic logic functions and their application
  • Symbolic representation of devices and standards (ISO 1219)Systematic design of circuit diagrams
  • Reading pneumatic circuit diagrams
  • Operating modes in pneumatic control systems
  • Safety regulations and valid industrial standards
  • Typical industrial circuits
  • Identifying and eliminating faults
 
Module 2
  • Pneumatic Symbols and Standards
  • Pneumatic power generation, preparation and distribution
  • Design, function and identification of pneumatic components
  • Reconstruction and reading of pneumatic circuits
  • Reviewing, completing and using machine documentation
  • Developing and applying troubleshooting strategies
  • Optimising systems using fault documentation
  • Learning and applying safety regulations and valid standards
 
Module 3
  • Basic Principles of compressed air technology, production, preparation and distribution (Review)
  • Power section devices and actuators, (specific application) Bellows, Rodless, rotary & Impact cylinders, Pulse Ejectors, Grippers
  • Valves and basic logic funcions (specific application) Counters, Timers, Two Hand and binary control
  • Positioning, open and closed loop
  • Sequence, and sequence stepper control
  • Vacuum technology
  • Low pressure pneumatics (air sensors and amplifiers)
  • Emergency Controls (soft start)
  • Hydraulic feed units
  • Rotary Index tables, and strip feed units
  • Practical exercise and typical industrial circuits
Module 4
  • Hydraulic equipment maintenance - why it’s so important
  • Maintaining fluid cleanliness
  • Maintaining fluid temperature and viscosity within optimum limits
  • Maintaining hydraulic system settings to manufacturers’ specifications
  • Scheduling component change-outs before they fail
  • Following the correct commissioning prodedures
  • Conducting failure analysis
  • The true cost of hydraulic fluid leaks
  • Fluid contamination and dealing with water in hydraulic fluid
  • Troubleshooting basics and how to avoid costly mistakes
  • Symptoms of common hydraulic problems and their causes
  • Locating internal leakage
  • Fundamentals of hydraulic component and cylinder repair
                  
Module 5
  • Electrical and pneumatic symbols and standards
  • Interaction of control section and pneumatic power section
  • Components of power section control section
  • Electronic sensors (inductive, capacitive and infrared)
  • Systematic production and reading of electrical circuit diagrams
  • Operating modes of electro - pneumatic control systems
  • Coordinated sequence controls
  • Fault finding procedures and systematic troubleshooting
  • Safety regulations and valid standards for pneumatics
  • Practical exercises for all circuits
Updated on 20 January, 2017

Job roles this course is suitable for:

All participants will be provided with a “Successfully completed course” certificate for those participants who satisfy the following conditions 100% attendance in the class Submit all the course work and assignments Successful completion of the End of course Assessment

About Prolific Systems And Technologies Pvt. Ltd.

Prolific Systems & Technologies Pvt. Ltd. Started 1997 in India by technocrat promoters with engineering background and industrial work experience. Prolific provides turnkey automation solutions and Technical Training services to over 200 manufacturing firms across the globe. Prolific employs over 300 technical professionals on its payroll. Prolific is an established industrial training brand in “India and Middle East”.

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