Prolific Systems And Technologies Pvt. Ltd. Maintenance - Best Practices Prolific Systems And Technologies Pvt. Ltd.
Price: AED 9,183

Course details

Module 1: Maintenance Management Best Practices: Systems, Tools & Techniques
 
 
An Overview of Key Maintenance Work Processes
  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive
  • Maintenance Planning and Scheduling
Preventive Maintenance and Maintenance Strategy
  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development
 
Maintenance Logistics and Cost Control
  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts
 
Maintenance Team Work
  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance
 
Module 2: Maintenance Technology Best Practices: Inspection, Analysis & Monitoring
 
 
Failure of Machines and Inspection Based Failure Analysis
Causes of Machinery Failure
  • Wear Mechanisms
  • Fatigue
  • Fretting
  • Corrosion and Electrolytics
Fundamental Machine Problems
  • Balance Problems
  • Alignment Problems
  • Machinery Mounting Problems
Component Failure
  • Plain Bearings
  • Rolling Element Bearings
  • Couplings
  • Seals
  • Gears Drives
  • Belt Drives
 
 
Statistical Failure Analysis and Reliability
  • Job Feedback and the Importance of History Records
  • Elementary Statistics
  • Collection, Analysis, Representation and Interpretation of Statistical Data
  • Reliability Models
  • Maintenance Cost Optimisation
Condition Based Maintenance
The Condition Based Approach
  • What to Monitor and Where
  • Condition Monitoring Systems
  • Trending of Monitored Data
  • Frequency of Measurement
  • Parameter Symptom Limits
  • Remaining Life Prediction
 
Machinery Condition Monitoring
  • General Purpose CM
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
  • What is Vibration
  • How to Measure Vibration
  • Where to Measure Vibration
  • How to Represent Vibration
Vibration Analysis
  • Overall and Spectral Representation
  • The Big Five Machine Faults
  • Detecting Faults Using Vibration
  • Diagnosing Faults Using Vibration
Updated on 19 January, 2017

Job roles this course is suitable for:

All participants will be provided with a “Successfully completed course” certificate for those participants who satisfy the following conditions 100% attendance in the class Submit all the course work and assignments Successful completion of the End of course Assessment

About Prolific Systems And Technologies Pvt. Ltd.

Prolific Systems & Technologies Pvt. Ltd. Started 1997 in India by technocrat promoters with engineering background and industrial work experience. Prolific provides turnkey automation solutions and Technical Training services to over 200 manufacturing firms across the globe. Prolific employs over 300 technical professionals on its payroll. Prolific is an established industrial training brand in “India and Middle East”.

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