Lean Six-Sigma Black Belt Certification Program

Course details

Companies are realizing that they can achieve dramatic results by applying Lean Six Sigma methods to improve their performance. The term Six Sigma refers to a statistically derived performance target of operating with only ;defects for every million opportunities.

LSS also requires that companies build their businesses around an intimate understanding of customer requirements, bringing as much discipline and focus to this external activity as they do to internal process improvement efforts.

The payoffs from these activities can be huge, such as producing defect-free products within planned frames, turning every qualified lead into the booked business from the sales department and producing error-free invoices every time from the billing department.

Framework

Introduction
Six Sigma Methodology
Six Sigma Concepts

1. Workshop: DPMO

Lean Technique
Lean Six Sigma Implementation

Define
Project Selection
Project Initiation
Project Planning
Project Analysis

1. Workshop: Project Management & Project Value

Stakeholders Management
Change Management
Process Mapping
Voice of the Customer (VOC)

Measure

Process Discovery
Value Process Stream Map (VSM)
Data and Data Collection

1. Workshop: Discrete Distributions & Continuous Distributions

Measurement System Analysis (MSA)

1. Workshop: Measurement Assurance

Process Capability

1. Workshop: SPC & Process Capability

Analyze
Analysis Tools
Inferential Statistics

1. Workshop: Statistical Inference

Regression

1. Workshop: Regression & ANOVA

Design of Experiments (DOE)

1. Workshop: Basic Experimental Design

Improve

1. Improvement Steps
2. Improvement Feasibility
3. Kaizen - Continuous Improvement
4. Poka Yoke - Continuous Improvement
5. 5S - Work Environment
6. Ergonomics - Work Environment
7. Line Balancing - Flow Enhancement
8. Continuous Flow (TAKT Time) - Flow Enhancement
9. Heijunka (Production Leveling) - Flow Enhancement
10. Total Productive Maintenance (TPM) - Process Enhancement
11. Single Minute Exchange of Dies (SMED) - Process Enhancement
12. Economical Order of Quantity (EOQ) - Inventory Management
13. Kanban - Inventory Management
14. Just in Time (JIT) - Inventory Management.

Control

1. Process Controls
2. Lean Controls
3. Project Closure

Updated on 25 December, 2023