Course details
A practical training workshop on implementing Total Productive Maintenance. This programme can also be delivered, depending on the customers requirements.
Total Productive Maintenance – TPM
TPM is a dynamic team-based methodology for involving all employees in developing a long-term preventive maintenance programme and for reducing unscheduled stoppages, breakdowns, instability and unreliability. Maintenance people concentrate on preventive measures, maintenance analysis, designing machines for maintainability, and educating the workforce.
Operators become full partners with Maintenance and assume responsibility for ensuring that daily tasks (data gathering, cleaning, lubricating, checking, etc.) are performed.
TPM combines the practice of preventive maintenance with Total Quality Control and Total Employee Involvement. It is a deceptively simple yet decidedly revolutionary system of on-going maintenance that is transforming the face of modern manufacturing.
TPM relies on small-group activities and participative input, total employee involvement and dedication to quality of equipment care. TPM teaches us how to prevent breakdowns, so critical in any manufacturing company seeking world class performance.
Workshop Programme
- Definition and Aims of TPM
- TPM Results and Benefits
- TPM, TQC and Traditional Maintenance
- Developing TPM Activities
- Maximising Overall Equipment Effectiveness
- Understanding Equipment
- Management Policy, Goals and Targets for the TPM
- Teams Loss
- Structure, Equipment Efficiency and Analysis
- Calculating Overall Equipment Effectiveness
- Visual Information and Activity Boards
- Getting Organised through the 5S’s
- Equipment Loss Analysis and Data Gathering
- Autonomous Maintenance and Problem Solving
- Equipment Training and One Point Lessons
- Autonomous Maintenance, Kaizen and Teamwork Maintenance
- Prevention and Quality Maintenance
- Structures for Implementation
What you will learn
- How TPM differs from other Maintenance Practices
- The Importance of Measurement in TPM
- How TPM Programmes are Structured
- How to adapt TPM to your own company
- How TPM uses the PDCA Cycle and Kaizen
- How TPM Affects the Design and Procurement of Equipment
- The Key Factors to Successful TPM Implementation
- How to Set a Realistic Timetable and Accurately Measure Results
Who should attend
- Production, Engineering and Maintenance Managers, Engineers, Fitters and Technicians
Course Location
About First Polymer Training Skillnet
First Polymer Training (FPT) Skillnet operates as a training network for the Plastics Industry in Ireland and is funded under the government’s Skillnets initiative. The aim of FPT Skillnet is to deliver training that is focused on the specific needs of the plastics industry and includes certification and development.
Initiated by Plastics Ireland, FPT Skillnet’s objective is to provide technical training to polymer processors, both at our centre in Athlone and in-company as required. Our administrative and course centre is now located at 7 Centre Court, Blyry Business and Commercial Park, Athlone.
A full range of plastics processing equipment is available including Fanuc (100 tonne Electric), Krauss Maffei (100 tonne Hydraulic) and Demag (25 tonne Hydraulic) moulding machines. They are delighted to announce Arburg UK have replaced the ARBURG ALLROUNDER 320C 500 170 50 tonne machine with a new ARBURG ALLROUNDER 420C 1000 290 100 tonne golden Edition machine. This machine is equipped with the latest SELOGICA Direct touch screen control.
Having a full range of plastics processing equipment on site allows FPT to deliver intensive hands on training.
How can They meet your company’s needs?
First Polymer Training Skillnet organises a calendar of courses which are delivered at our centre in Athlone. These courses are advertised regularly. HoTheyver, if your company has specific needs They can design a course to meet those needs or modify an existing course to deliver in-company.
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