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Course details
Overview
Process engineering is the most vital part of chemical engineering. It involves understanding setting up and controlling physical and chemical processes troubleshooting and optimizing their outcomes and estimating all costs included in doing so. Process engineering has evolved to a modern field that include the traditional fields of chemical engineering with the addition of simulation tools [computational chemistry CFD and process simulation]. This course includes all the important elements of process engineering and the most important modern approaches for optimization of processes.
Objective
Develop both fundamental and practical understanding of central issues in processes used in oilgaspetrochemicalchemicaland allied facilities.
Understand the fundamentals of process engineering thereby developing perspective and focus from a company viewpoint.
Who Should Attend
Chemists, chemical engineers, industrial engineers, process engineers, technicians that aim at maximizing their knowledge on the subject.
Academic that aim at learning about process engineering.
Chemists, chemical engineers, industrial engineers, process engineers that are looking for an understanding of how novel tools are used in process engineering.
Course Outlines
Introduction to process engineering
Mass balances
Heat balances
Momentum balances
Reactor types
Tanks
Pipes
Columns
P& IDs
Flow charts
Thermodynamics Essentials
Kinetics Essentials
Properties of chemical compounds and mixtures
Computational chemistry example [HyperChem]
Mass transfer
Heat transfer
Conductivity
Mechanisms
Heat exchangers
Design
Operation
Classification
Maintenance and inspection
Steam reboilers
Condensers
Industrial Furnaces
Insulation
Fluid Flows
Single phase
Multi-phase
Single component
Multi component
Equilibrium of flows
Enthalpy vs Entropy
CFD tools and case study [SimScale or other]
Friction and losses
Transport phenomena diagrams
Bernoulli theorem
Advanced energetic calculations
Chemical Reactors
Types [CSTR PFR]
Ideal vs non ideal
Industrial reactors
Reaction kinetics
Reaction Thermodynamics
Catalytic reactions
Mechanisms of catalytic and multi-step reactions
Reaction paths & reaction path diagrams
Separation Processes
Adsorption
Computational Chemistry case study [HyperChem]
Absorption
Extraction
Solvent types
Chromatography
Process Control
Flow charts
Sensors and Detectors
Temperature
Flow
Pressure
Level
Energy/ Enthalpy
Others
Analogue and digital controllers
Feedforward control
Feedback control
Cascade control
P& IDs
Types of response systems
The use of mathematical modelling in Process control
Mathematical modelling vs Process simulation
Accuracy vs response times
Hydraulic vs Electrohydraulic systems
Inspection importance
Distillation
Principles
Columns
Design operation troubleshooting
Pressure vessels
Economics of process engineering
Preliminary economic analysis
Cost indexes
Process simulation vs Experience
Break even analysis
Fixed and variable costs
Capital and operational costs
Annual costs
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