Course details

This workshop demonstrates the advantages of the flow production and techniques for achieving lean manufacturing.

Course Outlines:


  • Managing variation
  • Dr. Deming
  • Selecting the right chart
  • Data collection
  • Benefits of SPC


  • From data to histograms
  • Comparing to specifications
  • Patterns of variation
  • Improvement example

Normal Distributionng:

  • Bell shaped pattern
  • Making predictions
  • The normal distribution table
  • Mean and standard deviation
  • Cp and Cpk index

Lean Techniques:

  • Pull versus push
  • One at a time production
  • Mixed model sequencing
  • Reducing travel distancing
  • Reducing wait times
  • Establishing kanabans
  • Responsibility of the source
  • Cell configurations

Lean Simulation:

  • Apply lean simulation
  • Run lead simulation
  • Simulation debrief

"Back at the ranch"

  • Discuss application of lean techniques in the Participants" work environment

Who should attend:

  • Managers, supervisors, technical staff and improvement teams. Participants will experience the benefits of applying Lean Manufacturing techniques through active participation in a team based manufacturing simulation.

About American Supplier Institute

ASI-Egypt is an affiliate of the We_They International and is working as a consultant& training institution in the fields:

  • Quality Assurance
  • Quality Management
  • Quality Control
  • Quality Engineering
  • Reliability Engineering
  • Production Planning

Our goal is to improve the competitive position of our customers by building up the internal competence; in this regard we offer comprehensive range of techniques, which will provide our customer organization with the means to achieve this competitive advantage. 

Our workshops have a strong practical emphasis in order to provide the best possible chance of successful application, and our seminars material is applications oriented rather than theoretical in nature and does not require mathematical skills beyond algebra and elementary statistical methods. 

We work as strategic partner to help clients identify and solve problems so that they experience an increase in high quality, productivity and profitability. 

We use best practice tools and methods and our network holds world-class experts in all relevant fields. Our staff is highly qualified and trained and our audit team is prepared and knowledgeable and our consulting process is structured to assure client success and continuing process improvement. 

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