Course details

Course Purpose
 
This valuable workshop will cover technical and policy /procedure topics related to management of motor systems including:
 
  • Evaluation and selection of optimum motors for specific applications.
  • Identify the components and principles of operation for the major types of motors
  • Development and use of motor repair and rewind guidelines.
  • Electric power system and management of power transmission and driven loads in relation to motor
  • Operation and use.
  • Measure winding insulation resistance
  • Measure winding resistance in motors
  • Remove end bells, rotor, and bearings from an motor
  • Inspect and clean end bells and rotors
  • Reinstall bearings
  • Reassemble an motor as well as perform operational tests on it
 
COURSE OVERVIEW VFD
  • Properly Matching A Drive to A Machine
  • Choosing the Correct Motor
  • Choosing the Best Type of Variable Frequency Drive (VFD)
  • Identify & Correct Drive System Problems
  • Identify & Test Major Drive Components
  • Perform Start-Up of an AC Drive
  • Program & Adjust the Drive for Desired Operation
 
INTRODUCTION
  • Evolution of VFD Control
  • Modern Types of Variable Frequency Drives (VFD)
 
Mechanical Theory
  • Horsepower Defined
  • Torque Defined
  • Example Horsepower and Torque Calculations
  • Common Types of Mechanical Loads
  • Characteristics of Variable Torque and Constant Torque Loads
 
Basic VFD Electricity Theory
  • Electrical/Hydraulic Circuit Analogy
  • Resistance, Voltage, and Current Defined
 
PWM AC VFDs
 
  • Common Types of PWM Drives
  • Examination of the Main Power Circuit
  • Electronic Component Identification The PWM Wave Form
  • Voltage and Frequency Relationships and Effects on Motor Performance
  • Control of Drive System Torque and Horsepower Output
  • Torque Output Comparisons of AC Drives VS. Conventional Means of Speed Control
  • Standing Wave (Reflective Wave) Phenomena on Motor Cables
  • Disassembly of an AC Drive
  • Component Identification
  • Various Designs of Drives
  • Reassemble, Test, Start-Up of AC Drive With Proper Techniques
  • Hands-On Programming and Operation of an AC Drive and Motor
  • Adjust Minimum and Maximum Speed
  • Reset Drive to Factory Defaults
  • Adjusting Torque Output
  • General Drive Programming
  • Methods of Speed and Torque Control
 
VFD Applications
 
  • Methods of Proper Drive Selection
  • Multi-Motor Drive Systems with Example Problem
  • Using VFDs to Eliminate Geared Speed Reducers
  • Effects of AC Drives on Geared Speed Reducers
  • Replacing Mechanical Speed Changers with VFDs
Updated on 18 September, 2019

About Prolific Systems And Technologies Pvt. Ltd.

Prolific Systems & Technologies Pvt. Ltd. Started 1997 in India by technocrat promoters with engineering background and industrial work experience. Prolific provides turnkey automation solutions and Technical Training services to over 200 manufacturing firms across the globe. Prolific employs over 300 technical professionals on its payroll. Prolific is an established industrial training brand in “India and Middle East”.

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