Course details

This course is designed to provide detailed understanding of equipment validation for regulated industries, with particular focus on validation..

If you purchase or develop a new piece of equipment that is used to manufacture medical devices, in-vitro medical devices or pharmaceutical products EU and FDA regulations require that firms have a quality system programme in place for the following

  • Calibration and maintenance of equipment
  • When equipment is installed that it is done correctly against best industry practice to ensure it operates as intended against URS ( User Requirement Specification), FDS ( Functional Design Specification) and to ensure proper SAT (Site Acceptance Testing) and FAT (Factory Acceptance Testing) is completed.
  • This equipment must pass through the above toll gates to be considered ready for PQ ( Performance Qualification) testing and generation of a design space for that process. This design space must consider the key inputs to the process which can be developed by carrying out design of experiments using Orthogonal arrays.
  • You then must guarantee reproducibility of the process by carrying out validation studies with this equipment

The course aims to explore these in some depth validation activities, the regulatory reasons of these activities and how best to meet these requirements.

Course Topics:

  • Short review of principles of validation.
  • Review of regulatory requirements: ISO EN 13485, QSR, Guidance Documents
  • Responsibilities within the validation project team
  • URS,FDS,SAT and FAT
  • Worst Case Scenario
  • Validation Documentation Stages and documents: SOP, MVP, IQ, OQ, PQ and Validation
  • Change Control and Validation
  • Retrospective/Prospective Validation
  • Design of Experiments and its useful approach to validation projects
  • Failure Mode Effect Analysis as a tool in Validation

All of these topics will be expanded on and Case Studies / Examples will be included in order to best communicate the method for validation

Updated on 08 November, 2015

About First Polymer Training Skillnet

First Polymer Training (FPT) Skillnet operates as a training network for the  Plastics Industry in Ireland and is funded under the government’s Skillnets initiative. The aim of FPT Skillnet is to deliver training that is focused on the specific needs of the plastics industry and includes certification and development.

Initiated by Plastics Ireland, FPT Skillnet’s objective is to provide technical training to polymer processors, both at our centre in Athlone and in-company as required. Our administrative and course centre is now located at 7  Centre  Court, Blyry Business and Commercial Park, Athlone.

A full range of plastics processing equipment is available including Fanuc (100 tonne Electric), Krauss Maffei (100 tonne Hydraulic) and Demag (25 tonne Hydraulic) moulding machines.  They are delighted to announce Arburg UK have replaced the ARBURG ALLROUNDER 320C 500 170 50 tonne machine with a new ARBURG ALLROUNDER 420C 1000 290 100 tonne golden Edition machine. This machine is equipped with the latest SELOGICA Direct touch screen control.

Having a full range of  plastics processing equipment on site allows FPT to deliver  intensive hands on training.

How can They meet your company’s needs?

First Polymer Training Skillnet organises a calendar of courses which are delivered at our centre in Athlone. These courses are advertised regularly. HoTheyver, if your company has specific needs They can design a course to meet those needs or modify an existing course to deliver in-company.

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