Course Content:

1. Introduction to Control Panels

   • Definition and Importance in Industrial Processes
   • Types of Control Panels (PLC-Based, Relay-Based, etc.)

2. Components and Their Functions

   • Detailed Study of Components: Relays, Contactors, Timers, PLCs, Indicators, etc.
   • Understanding the Role and Selection Criteria for Each Component

3. Circuit Diagrams and Schematics

   • Interpretation of Electrical Drawings and Symbols
   • Practice in Creating and Modifying Circuit Diagrams

4. Assembly and Wiring Techniques

   • Hands-On Assembly of Control Panels Using Actual Components
   • Techniques for Neat and Efficient Wiring, Including Cable Management

5. Panel Layout and Design

   • Factors Influencing Panel Layout: Ergonomics, Accessibility, Safety
   • Using CAD Software for Designing and Documenting Panel Layouts

6. Testing and Commissioning

   • Procedures for Functional Testing of Control Panels
   • Simulation of Typical Industrial Scenarios to Validate Panel Functionality

7. Troubleshooting and Maintenance

   • Identifying Common Faults and Troubleshooting Techniques
   • Importance of Preventive Maintenance and Regular Inspections

8. Safety Practices and Regulations

   • Overview of Safety Standards (NFPA 79, IEC 60204)
   • Implementing Safety Protocols During Panel Assembly and Testing

9. Integration and Interface

   • Integration of Control Panels with Other Systems (SCADA, HMI)
   • Interface Design Considerations for Operator Interaction

10. Documentation and Compliance

    • Documentation Requirements: Drawings, Manuals, Test Reports
    • Compliance with Industry Standards and Regulatory Requirements

11. Case Studies and Practical Projects

    • Real-World Applications and Case Studies of Control Panel Design
    • Completion of Practical Projects to Reinforce Learning Outcomes

12. Professional Development

    • Career Pathways and Further Education Opportunities in Control Panel Design
    • Networking and Industry Engagement for Ongoing Learning and Skill Development

Cost: 1500 AED

Duration: Upto 20 Hours

Course Objectives:

Upon successful completion of this course, participants will:

• Understand the importance of power system modeling.
• Comprehend the need for calculating short circuit currents.
• Perform manual short circuit calculations using methods like MVA method and system studies.
• Analyze balanced and unbalanced power flow.
• Determine voltage drops and perform cable sizing calculations.
• Size transformers for MVA requirements.
• Analyze motor starting and acceleration dynamics, both static and dynamic.
• Evaluate switchgear ratings for breaking and making capacities.
• Recognize the importance of arc flashing and relay coordination for operational safety.
• Design substation grid earthing systems using ETAP.
• Conduct test case simulations using ETAP software.
• Explore the advanced capabilities of ETAP Power Station from OTI.

Course Details:

Electrical System Design

Module 1: System Planning

• Basic design considerations.
• Planning guide for supply and distribution systems.
• Modernization and evaluation studies of power systems.
• Voltage control and selection in electric power systems.
• Considerations for voltage drops in locating low and high voltage areas.

Module 2: Cost Estimation of Industrial Power Systems

• Preparation of cost estimates.
• Evaluation of equipment and material costs.
• Installation costs and other related expenses.

Module 3: Lighting Design

• Types of illuminating systems and sources (e.g., daylight, incandescent, fluorescent).
• Illumination laws and photometry.
• Interior and exterior lighting design considerations for various applications.

Module 4: Cable Sizing and Selection

• Calculation of load details.
• Selection of cable types based on construction features.
• Factors influencing cable selection such as current ratings and installation conditions.
• Voltage drop calculations and impedance considerations.
• Maximum permissible voltage drop according to ANSI and IEC standards.

Module 5: Earthing Design and Calculation of Power Plants

• Factors influencing the choice of earthed and unearthed systems.
• Design and calculation of system and equipment earthing.
• Calculation of step and touch voltages.
• Compliance with standards (IS, IEC, IEEE, BS).

Module 6: Design and Engineering of Transmission Lines

• Transmission planning considerations.
• Compliance with Indian Electricity Rules and state regulations.
• Selection of conductors for overhead transmission lines.
• Calculation of SAG (sagging) and tension.
• Overhead transmission line clearance considerations.

Module 7: Design and Engineering of Switchyards

• Classification and selection of projects.
• Electrical clearance and insulation coordination.
• Layout design of outdoor substations and control rooms.
• Selection and sizing of main substation equipment (transformers, CBs, isolators, etc.).
• Design of bus bar schemes.
• Sizing of voltage and current transformers, HT/LT CBs, control panels, isolators, lightning protection, insulators, batteries, UPS systems, and capacitors.
• Techniques for power factor improvement.

Drawings:

• Preparation of electrical layouts and symbols.
• Creation of single-line and three-line diagrams.
• Layout design for earthing systems and substations.

Case Study (Using ETAP Software):

• Preparation of single-line diagrams.
• Load flow analysis.
• Short circuit analysis.
• Harmonics analysis.
• Stability analysis, and more.

This course provides comprehensive training in ETAP software and electrical system design, equipping participants with practical skills and knowledge essential for careers in power engineering and related fields.

Cost: 2500 AED

Duration: 24 Hours

Course Content:

1. Wonder ware's In Touch (SCADA)
   • Creating a new SCADA application
   • Creating Database of Tags
   • Creating & Editing graphic display with animation.
   • Creating Real-time & Historical Trends
   • Creating Alarms & Events
   • Writing logic through script
   • Connectivity with the different hardware
   • Connectivity between software (Excel)
   • Commissioning the network nodes
   • Troubleshooting the application
2. PLC   (Programmable logic controller)
   • Introduction to PLC hardware
   • Architectural Evolution of PLC
   • Role of PLC in Automation
   • Introduction to the field devices attached to PLC
   • AB PLC fundamental (Block Diagram of PLC)
   • Detail information about PLC component
   • Power supply
   • CPU
   • I/O Modules
   • Communication Cards
   • Various range available in PLC
   • Type of inputs & Outputs
   • Source sink Concept in PLC
   • Concept of Flags
   • Scan cycle execution
   • Introduction of PLC software
   • Addressing Concepts
   • Programming instruction arithmetic & logical 
   • Load / and / or/ out / and Read / write
   • Compare / Add / Sub / And / Or - Block
   • Leading edge / trailing edge instructions
   • Move block application
   • Timer Blocks programming
   • Counter block programming
   • Advance Instruction
   • File handling
   • Comment functions
   • Master control/set/reset function
   • Upload, Download, Monitoring programming
   • Standard Procedure to be followed in wringing/writing ladder etc
   • Hands on experience on writing programs
   • Creating / Editing a ladder logic
   • Monitoring / Modifying data table values
   • Forcing I/P & O/P
   • Troubleshooting and fault diagnostics of PLC
   • Documenting the project
   • Programming assignments for real-time application
   • Communication with SCADA & AB PLC

Cost: 2000 AED

Duration: 20 Hours