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- Duration / Course length: 5 Days
- Starting Date: Enquire About It
- Timings: Enquire
Course details
OverviewThis course aims to provide a comprehensive understanding of the fundamentals and techniques underlying the assessment of rotating machinery reliability detection and diagnosis of faults and best practices for cost effective reliability improvement.
Objective
To provide a comprehensive understanding of the fundamentals and techniques underlying the assessment of rotating machinery reliability detection and diagnosis of faultsand best practices for cost effective reliability improvement.
Who Should Attend
Design, maintenance, supervisors and technicians as well as operations personnel.
Course Outlines
Day 1- Maintenance methods and strategies
- Breakdown
- preventive predictive and proactive maintenance
- Reliability Centred Maintenance (RCM)
- Precision Maintenance
- Computerised maintenance management systems
- Failure mode analysis
Day 2- Vibration in Rotating Machinery
- Vibration fundamentals
- Vibration in condition monitoring
- RMS broad band vibration meters
- Shock pulse technology
- Narrow band vibration analysis
Day 3- Machinery component failure and analysis common causes of component failures- bearings-seals-shafts-
- Operating practices
- Maintenance practices & quality
- Wear failure analysis
- Troubleshooting guidelines
- Metallurgical failure analysis
Day 4- Causes of Failures
- Conditions that cause failures
- Fabrication and welding defects
- Residual stress
- Metal stress
- Embrittlement due to hydrogen graphitization and sensitization
- Flaw propagation creep deformation fatigue shock loading stress corrosion erosion and thermal cycling base metal defects including lamination and forging tears.
Day 5- Case studies of maintenance failures and repair decision making
Methodology for failure investigation
- The three phases of activity
- History -1
- Failure evidence experience -2
- Experience -3
- Data collection & analysis-4
- Investigators- 5
- Failure of oil-lubricated paired and double row bearings
- Failed pump caused by bearing seizure
- Examination of a failed component.
Course will be supported by:
- Student work book (manual)
- Power point presentations
- Case studies- using multimedia interactive support & reference system
- Group studies
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