London Training For Excellence Managing Efficient Shutdowns Turnarounds and Outages London Training For Excellence
Price: USD 5,900
Instructor led live virtual classroom online. Classes may be individual or in group.

Course details

Overview
Maintenance shutdowns and outages are one of the most challenging periods in the industry covering technical challenges legislation and financial and logistical issues on a large scale and this is before the consideration of managing people with large teams motivating and bringing them together. Shutdowns are the most costly and time-consuming maintenance projects leading to loss of production and expenses. In reality the risk to equipment reliability production integrity and operation efficiency increases due to machinery failure and unscheduled outages. To avoid production delays and costly maintenance repairs companies strive to execute shutdown projects as effectively and efficiently as possible during the first time.

Objective
  • Learn the latest best practices and strategies for dissecting the anatomy of a shutdown.
  • Avoid pitfalls in decision-making and understand the legal side of shutdown planning.
  • Identify and overcome bottlenecks through critical path analysis and PERT analysis.
  • Learn how to perform thorough cost and asset analysis.
  • Evaluate the effectiveness of your current shutdown and measure your shutdown efficiency by benchmarking with world-class shutdown strategies.
  • Acquire a better understanding of the equipment from operation and maintenance aspects.
  • Utilise tools and technology to smoothen the process and create a backbone for effective plant maintenance and reliability.
  • Reduce unnecessary costs by adequately planningexecuting and closing your shutdown.
  • Apply better control systems for contractors on-site during the shutdown operations.
  • Efficiently coordinate contractors and in-house staff to obtain an effective workflow.
  • Master the latest best practices in planningscheduling and the CPM/CPA methods.

Who Should Attend
Operations, Maintenance, Engineers, and Supervisors responsible for:
  • Shutdown & Turnaround
  • Scheduling
  • Maintenance
  • Operations
  • Planning
  • Production
  • Health & Safety. From Industries but not limited to:
  • Oil and Gas Refineries
  • Petrochemical Refineries
  • Power Plant
  • Fertilizer Refineries
  • Mining

Course Outlines
Day 1: Shutdown Issues Turnaround Outages
  • Brief Overview of gas treatment
  • Emergency Shutdown Systems (ESD)
  • The Functional areas of a shutdown and their practical contributions
  • Three critical paths of shutdowns and turnarounds
  • A greater appreciation of the vital role in planning the shutdown process
  • Risk management in Shutdown Turnaround and Outage
  • The New Standards Institute
  • Computer-based program for Shutdowns Turnaround and Outages.

Day 2: Maintenance Shutdown Turnaround Outages
  • Stage 1 - Introduction and Overview
  • Stage 2- Safety Issues
  • Stage 3- Quality Issues
  • Stage 4- Designing the Organisation
  • Stage 5- Planning & Scheduling
  • Stage 6- Using Contractors
  • Stage 7- Cost Estimating Reporting and Control
  • Stage 8- Site Logistics
  • Stage 9- Executing the Turnaround

Day 3: Modern Shutdown Turnaround and Outages Management
  • Stable domains of maintenance
  • Role of reliability
  • Identifying critical equipment
  • Pareto Analysis
  • Fishbone Bone Charts
  • Decision flow diagram
  • Classification - table
  • Definition of technical terms
Day 4: Guidelines for Shutdown Turnaround Outages Management
  • Work planning during shutdowns
  • Scheduling
  • Daily Schedule
  • Coding the jobs
  • Critical
  • Urgent
  • Priority
  • Routine
  • Coordination

Day 5
  • Plan maintenance job
  • Schedule maintenance job
  • Execute maintenance job.
  • Execute post-maintenance test.
  • Complete maintenance job
  • Schedule methods
Updated on 08 August, 2024

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