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- Duration / Course length: 5 Days
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Course details
Objectives:- To describe industrial combustion phenomena and calculate the air/fuel ratio for optimumcombustion.
- To identify bad-quality combustion from flue gas analysis and flame study and implement corrective steps.
- To list and apply the main steps of a furnace start-up procedure. To recognise the main operating and material constraints for an optimal safe and reliable ;
Operators panel operators supervisors and plant managers of refining chemical and petrochemical plants involved in furnace operation. Engineers and supervisors concerned with various safety optimisation andoperating issues of furnaces.
Furnace construction and operating conditions
- Different types of furnace and their ;
- Operating conditions.
- Distribution of heat influence of operating ;
- Efficiency of energy recovery.
- Estimation rule parameters governing furnace efficiency scope and limitations for improving furnace ;
- Construction of heat exchange areas and refractory materials: tube bundle arrangement insulation type of materials used and operating ;
- Combustion conditions: stoichiometric air/fuel ratio heating value liquid and gas fuel characteristics liquid ;
- Burners: fuel and air supply and mixture burner operation low NOx burner ;
Combustion safety:
- flame detection
- control and safety devices on the fuel ;
Air and flue gas circulation:
- natural draft
- forced draft
- pressure differential control
- automatic safety devices.
- Damper or forced draft fan role.
- Impact of furnace positive ;
Application:
- Natural and forced draft pressure profile ;
- Review of draft ;
- Presentation of different types of burners and spraying ;
- Heat transfer and tube coil
- Heat transfer to the tube bundle: heat flux conduction convection and radiation parameters governing heat transfer tube skin temperature type of fuel burned tube temperatures fouling ;
- Division of the heated fluid into several passes: control of partition low flowrate safety ;
- Heating control: process fluid outlet temperature fuel flowrate ;
Application: furnace temperature profile and heat recovery distribution as a function of fuel burned and combustion air ;
Furnace operation
- On-stream furnace operations: monitoring of combustion and heating. Modifying operating conditions. Analysis of disturbances. Key points for safe operation operating conditions control and ;
- Start-up and shutdown: preparation safe ignition procedures ignition after a short shutdown normal shutdown emergency ;
- Incidents: explosive atmosphere in the radiation zone tube rupture unbalancing of the heat ;
- Diagnostic facilities; ;
Application:
- Case study of furnaces ;
- Start-up procedure study.
- To describe industrial combustion phenomena and calculate the air/fuel ratio for optimum ;
- To identify bad-quality combustion from flue gas analysis and flame study and implement corrective ;
- To list and apply the main steps of a furnace start-up ; To recognise the main operating and material constraints for an optimal safe and reliable furnace operation.
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